China's electronics industry is developing very rapidly, and integration, miniaturization, and light weight are the development trends of electronic products. As a result, the technical research and development requirements of electronics manufacturers have become higher and higher. PCBA is a process technology that assembles various electronic devices on the circuit board through the surface packaging process. The empty PCB board is loaded by SMT and then passed through the entire process of DIP plug-in. The PCBA process can be used to complete high-precision and high-density Integrated circuit board processing and production, but in this process, there are many and complicated processes that need to be passed, not only high-quality processing materials, advanced production technology, but also a strict quality management system established by the manufacturer to ensure product quality. The PCBA factory below will share with you the PCBA processing industry solutions.
1. Procurement of high-quality components
Electronic components are the basic part of the circuit board, and the quality of the components directly affects the quality of the finished circuit board
2, advanced production equipment
PCBA processing equipment is a technical guarantee and a manifestation of the manufacturer’s strength. PCBA factories should have MYDATA automatic SMT production lines, mostly using internationally imported advanced equipment, such as MYDATA placement machines, MYDATA solder paste printing machines, solder paste detectors, and wave soldering, Offline AOI inspection, X-ray inspection instrument, etc., to achieve high-precision production, the minimum can be 01005, BGA spacing 0.3MM, QFN, CSP, CON and other components. Greatly improve production efficiency, achieve a daily production capacity of 3 million points, and fast delivery in 4 hours.
3, strict quality management system
Product quality is the foundation for the survival and development of an enterprise, and strict quality control is indispensable. PCBA factories should strictly implement the TS16949: 2009/ISO9001: 2008 quality system standards and establish 9 inspection procedures, including IQC incoming inspection, SPI solder paste inspection, online AOI inspection, SMT first article inspection, IPQC product inspection, offline AOI inspection, X-RAY-welding inspection, QC manual inspection, QA shipment inspection, from expectation to shipment, strict control at every level, forming a complete quality management system to ensure that the products are 100% qualified.
4, efficient data management system
PCBA processing and production depends not only on technology, but also on speed. PCBA factories can use the tailor-made Jindie ERP management system to display the order production status in real time with data, and quickly control the quality and progress of each link. An efficient data management system simplifies and visualizes complex and tedious tasks, which not only speeds up production and ensures on-time delivery, but also allows customers to grasp order data in real time and deepen their trust.