PCB Technical - How to reduce PCB circuit board assembly costs

When it comes to high costs is a general crisis regardless of how economic conditions improve, many American industries are tracking effective methods of cost reduction and upgrades. Profit margins will not affect the quality aspects of product and process development, especially in the electronics industry. One of the hottest issues experienced by electronics manufacturers and OEMs is the ever-changing technology that requires more and more complex PCB assembly services. For all these issues, quality standards must be maintained at every stage of PCBA. Of course, happy intermediaries or intermediate links that reduce PCB assembly costs can be considered. Hello everyone! Let us modify the PCB assembly through smart steps, open up more content, and reveal smart ways to make PCBs more cost-effective.

How to reduce PCB assembly costs

All this is to keep it simple, simple and directly reduce the cost of PCBA as much as possible instead of treating it as a complicated dance, making it more compact, versatile and reliable. For most electronics manufacturers, it is not easy to find areas that are critical to safely minimizing expenses and satisfying customers with quality products. At the same time, it is difficult to balance the project schedule and budget. On the other hand, strict inspection operations can lead to increased costs, which prove to be more expensive if ignored or not implemented during PCB assembly. With this, why not try some simple methods and methods to get more cost savings?

Minimize complexity by providing many different design options, which can help you plan a suitable prototype in the first place.

Shape it into the right way to reduce costs by applying a common structure. Complicated shapes usually lead to higher costs.

The smart and smooth , is located on the edge of the basket. An important stage of PCB assembly is to steal programs, and effective planning is required to reduce costs. This is the PCB layout stage. Through strategic PCB engineering, the required high-quality parts and components can be optimally used, which can quickly reduce the cost of each PCB.

Take enough time to come up with a complete list of classified materials (BOM). A valid BOM should include all basic elements such as reference mark, part number, description, quality, SMT method, manufacturer name, footprint, packaging and BOM level. The most important thing is to add component replacement elements in the BOM, because the technology develops faster and the old elements need to be replaced with new elements immediately to match the competitive market trend. /li>Avoid additional cutting on the circuit board, which may increase the cost of PCBA, and this will not have a significant impact on brand recognition or functionality.

Continue to conduct strict DFM inspections to detect specific circuits that are usually implemented, which can gradually reduce the cost of PCB assembly.

By effectively optimizing and transforming the schematic layout of the bare PCB, insert the main factors considered or progress to perfection. Just understand the basic conceptual diagram of the factors shown below: (insert image)

Calculate the fine balance of the order value. The more orders, the lower the price of each PCB component.

After knowing how the PCB assembler calculates the lead time,

Adjust the lead time. Clear all the doubts related to start time, order date, payment date, receiving component date, etc.

Consciously choose professional experts and reliable PCB manufacturers/PCB assemblers. Most PCB assemblers claim to provide cost-effective PCB assembly services. But many customers are not satisfied because they have not received what they claim. In order to avoid these important problems, let us choose some factors that help to consciously choose a PCB manufacturer:

Looking for certification to ensure a good manufacturing capability and quality PCB assembly service management system. Compliance with RoHS standards, ISO9001, UL, etc. are international quality management standards, which have now become a necessary condition for improving process and product quality.

The implementation of high-tech equipment, well-defined tool rooms and upgraded technology helps to obtain fast turnaround, high efficiency, required manufacturing speed, high-precision placement and effective inspection. In the current world of innovation, using surface mount technology, through-hole technology and other specialized PCB technologies, these factors must be the top priority in the checklist.

Component procurement is also one of the main considerations in choosing a suitable PCB manufacturer. In addition to focusing on PCB engineering and PCB manufacturing mechanisms, it also pays great attention to verifying component procurement capabilities, supplier management and the competitiveness of supply chain networks.