PCB News - PCB manufacturer: PCB copy board to help you achieve personalized customized mass production

PCB manufacturer: PCB copy board to help you achieve personalized customized mass production

The development speed of new technologies is always beyond people's imagination. As people's needs become more individualized, the challenges faced by enterprises are becoming more and more complex. Consumers are beginning to be dissatisfied with the product choices provided by enterprises one-way, and the market has begun to enter an era of personalized customization to meet consumer needs. However, there is a natural contradiction between personalized customization and large-scale standardized production. Therefore, companies often have to choose between two strategies: either provide low-cost products or services through large-scale standardized production, Either provide high-cost products or services through small-scale customized production. So, is there another option? Helper for mass customization-PCB copy board.

The difference between mass customization and mass manufacturing

Mass customization (MassCustomization) is the mass production of personalized customized products and services. The difference between it and traditional mass manufacturing is that mass production increases the customer's choice by adding product attributes, while mass customization is a customized combination of users based on product sub-modules. The addition of components and module replacement in PCB copy technology will be very suitable for mass customization, and through module reorganization and process reorganization, it can be quickly converted or partially converted into mass production. Therefore, it can be said that PCB copy board is a good helper to realize mass customization.

PCB copy board standardization is a prerequisite for customized production

As we all know, the prerequisite for achieving high-efficiency mixed production with batches of multiple varieties and even individual customization is standardization and a set of very rigorous information system support. In this regard, we can easily think of the simulation design of PCB copy board. The reverse restoration process of PCB copy board can provide us with a complete set of technical production materials such as PCB files, BOM lists, schematic files and so on. According to these materials, we carry out PCB modification and secondary development, which can control the customized PCB board and the tooling of the original processed car body to be consistent, so that it can be SMT processing on the same production line. In this way, a variety of differentiated cars that meet the needs of different users can be produced through the selection and combination of modules, and the number of modules (no longer parts but modules) can be greatly reduced.

Difficult parts and modules replacement for mass customization

In the face of personalized customization, small batch and multi-variety orders, we are not beyond help. In fact, some copy board industry experts have found and practiced solutions with good results. The supporting services of PCB copy board include the replacement of difficult components and modules. In the long-term BOM production and analysis, various suitable devices can be found for replacement in the personalized customization, and its replaceability can be guaranteed. At the same time, it provides a complete set of solutions for PCB modification, SI simulation analysis, component procurement, chip decryption and IC reverse design, ensuring the entire R&D process, supply chain and production process are foolproof.

Since we can't stop the advent of the era of personalized customization and small batches and multiple varieties, why don't we embrace it? Although PCB copy board technology is considered by most people to be low-end technology, as the saying goes, “first-rate companies do standards, second-rate companies do technology, and third-rate companies do production.” We have done large-scale standardized production. May become a dark horse conquering the entire industry.