Production management of smt processing plant
At present, the country has higher and higher requirements for environmental protection and greater efforts in link governance. This is a challenge but also an opportunity for PCB factories. If the PCB factory is determined to solve the problem of environmental pollution, then FPC flexible circuit board products can be at the forefront of the market, and the PCB factory can get the opportunity to develop again.
Production management is mainly implemented in workflow management, process management, quality control and other links. Involving the various departments and work processes of the smt processing plant. Mainly include the factory's administration, finance, marketing, human resources, technical process, equipment, quality, production, manufacturing, material management and circulation departments and related management processes.
1. The main management departments and responsibilities of the company
(1) Business management process. General manager one - deputy general manager one department manager one - position one - employee
(2) Production management.
Marketing department: organize orders according to the needs of the market and the unit, and place purchase orders and production orders; understand the acceptance of this batch of products and arrange after-sales service plans.
Manufacturing department: Accept the production task list, arrange the patch processing production plan, PMC arranges the specific production plan according to the production plan and the procurement plan, arranges the personnel and equipment according to the manufacturing process and quality requirements, and cooperates with the quality management department to do the product Quality control and inspection work.
Technology and process department: accept the production order, prepare the technical data according to the production plan, and determine the technical information with the customer; determine the production process according to the production task list, and determine the smt production line according to the production process; confirm the incoming materials and equipment; according to the production material details Tables and processes, provide equipment operating procedures and material lists; provide equipment configuration and process equipment requirements according to the manufacturing process; provide relevant data to the quality management department and the manufacturing department.
Quality management department: Arrange inspection plans according to the production task list, formulate inspection standards and processes according to the production task list and product technology, and do a good job in the inspection of each link (such as IQC, AOC, OQC, etc.).
Equipment department: Accept the production task list, prepare production equipment and process equipment according to the production plan; ensure the normal operation of the production line and equipment according to the manufacturing process, make a record of equipment operation and monitoring during the production process; determine the spot inspection of the production equipment according to the production plan, Daily inspection, weekly inspection, sentence inspection, monthly inspection, quarterly inspection, annual inspection and other daily and prescribed maintenance work, and make a record; when the equipment fails, follow the equipment failure handling procedures; provide relevant data to the quality management department And the manufacturing department. In the production process, when the quality cannot meet the requirements of the customer due to equipment reasons, notify the relevant departments such as the manufacturing department and the quality management department in time, and deal with it in time; according to the change requirements of the production process, timely change the equipment configuration and operating status, And confirm with relevant departments.
Material department: receive, store and issue various production, management, and equipment materials, accept production task orders, prepare production materials according to the production plan, and complete the daily and production process material supplement and monitoring records; determine the material inventory according to the production plan and Demand, provide relevant data to the purchasing and manufacturing department.
All departments cooperate with the project: conduct trial production of the first product according to customer requirements and material, production process, and quality requirements. After the first product is confirmed, proceed to normal production, do a good job in the delivery of each link of production, and make a record of the production process And quality record work. In the production process, the customer’s request for change is notified to the relevant departments such as the manufacturing department and the quality management department in time, and the technical data is changed in time according to the customer’s change request, and confirmed with the customer.
Any detail of the entire process is a key point that cannot be ignored for the finished products manufactured by PCBA. The mission of each department is to ensure the quality of customers' products, and to ensure that customers and users can enjoy more enjoyment at the end of the terminal product. Worry experience, this is the responsibility an smt processing factory should shoulder.