Circuit board proofing production process introduction
The creator of the печатная платаis the Austrian Paul Eisler (Paul Eisler), 1936 год, he first used the печатная платапо радио. In 1943, ВСНП США чаще использует эту технику для военного радио. In 1948, США официально утвердили это изобретение для коммерческих целей. с середины 50 - х годов хх века, printed circuit boards have only begun to be widely used.
до появления панели PCB, the interconnection between electronic components was done directly by wires. теперь, wires exist only in the laboratory for test applications; печатная платаproofing has definitely occupied an absolute control position in the electronics industry.
PCB production process:
1. Contact the manufacturer
First, you need to find the Производители платыв Интернете, and then to understand the company size, преимущество продукта, and address of the circuit board factory, and then communicate (QQ or call). There will be relevant personnel to quote you, делать заказ, and follow up. производственный план, shipment, передача.
2. Cutting
Purpose: According to the requirements of the engineering data MI, on the large sheets that meet the requirements, разрезать на мелкие кусочки. Small sheets that meet customer requirements.
технология: резать большой лист по требованиям ми кулоновская плита beer fillet\grinding board out
Three, drilling
Purpose: According to the engineering data, drill the required aperture at the corresponding position on the sheet material that meets the required size.
Process: stacked board pin upper board drilling lower board inspection\repair
Fourth, sink copper
Purpose: Immersion copper is to deposit a thin layer of copper on the insulating hole wall by chemical method.
Process: rough grinding hanging board automatic copper sinking line lower board dip% dilute H2SO4 thickened copper
Five, graphics transfer
Purpose: Graphic transfer is to transfer the image on the production film to the board
Process: (blue oil process): grinding plate printing the first side drying printing the second side drying exploding developing shadow inspection; (dry film process): hemp board pressing film standing right Position Exposure Standing Development Check
Six, graphic plating
Purpose: Pattern electroplating is to electroplate a copper layer with the required thickness and a gold-nickel or tin layer with the required thickness on the bare copper skin or hole wall of the circuit pattern.
Process: upper board degreasing second washing with water micro-etching washing pickling copper plating washing pickling tin plating washing lower board
Seven, remove the film
Purpose: Use NaOH solution to remove the anti-plating coating film to expose the non-circuit copper layer.
Process: water film: insert rack soak alkali rinse scrub pass machine; dry film: release board pass machine
Eight, etching
Purpose: Etching is to use a chemical reaction method to corrode the copper layer of non-circuit parts.
девять, green oil
Purpose: Green oil is to transfer the graphic of the green oil film to the board to protect the circuit and prevent the tin on the circuit when welding parts.
Process: grinding plate printing photosensitive green oil curium plate exposure exposure; grinding plate printing the first side drying plate printing the second side drying plate
Ten, characters
Purpose: Characters are provided as a mark for easy identification
Process: After the green oil finishes cool and stand adjust the screen print characters rear curium
Eleven, gold-plated fingers
Purpose: to plate a layer of nickel/gold with the required thickness on the finger of the plug to make it more hard and wear-resistant
Process: upper plate degreasing washing twice micro-etching washing twice pickling copper plating washing nickel plating washing gold plating
Tin plate (a process in parallel)
Purpose: Tin spraying is to spray a layer of lead tin on the exposed copper surface that is not covered with solder mask to protect the copper surface from corrosion and oxidation to ensure good soldering performance.
Process: micro-erosion air drying preheating rosin coating solder coating hot air leveling air cooling washing and air drying
12. Forming
Purpose: through die stamping or CNC gong machine gong forming the shape required by the customer. органический гонг, beer board, гонг, hand cutting
Note: The accuracy of the data gong machine board and the beer board is higher. гонг второй, and the minimum hand-cutting board can only make some simple shapes.
13. Test
Purpose: To pass electronic 100% testing to detect defects that affect functionality such as open circuits and short circuits that are not easy to find visually.
Process: upper mold release board test pass FQC visual inspection unqualified repair return test OK REJ scrap
14. Final inspection
Purpose: To pass 100% visual inspection of board appearance defects, and to repair minor defects to avoid problems and defective boards from flowing out.
Specific work flow: incoming materials view information visual inspection qualified FQA spot check qualified packaging unqualified processing inspection OK
15. Vacuum packaging
транспортировка
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