PCB News - Manufacturing and packaging process of PCB board factory

Manufacturing and packaging process of PCB board factory

1. Process destination

This step of "packaging" is highly valued by PCB manufacturers, usually less than the various steps in the process. The main reason is that, of course, it does not generate added value on the one hand, and on the other hand, Taiwan's manufacturing industry has not paid attention to products for a long time. Japan has done the best in this regard for the unmeasured benefits that can be brought about by its packaging. Carefully observe some of Japan's household electronics, daily necessities, and even food products. The same function will make people prefer to spend more money to buy Japanese goods. This has nothing to do with admiration of foreigners and Japan, but the control of the consumer's mentality. Therefore, the packaging will be discussed separately, so that the PCB industry knows that small improvements may have great results. Another example is the Flexible PCB board is usually a small piece, and the quantity is very large. Japan’s packaging method may be specially molded for the shape of a certain product as a packaging container, which is convenient to use and has a protective effect.

2. Discussion on early packaging

For the early packaging methods, see the outdated shipping packaging methods in the table, detailing its deficiencies. There are still some small factories that use these methods for packaging.

The production capacity of domestic PCB board factories is expanding rapidly, and most of them are for export. Therefore, the competition is very fierce. Not only the competition among domestic factories, but also the competition with the top two PCB manufacturers in the United States and Japan, in addition to the product's own technology The level and quality are affirmed by customers, and the quality of packaging must be satisfied by customers. Almost large-scale electronics factories now require PCB board manufacturers to ship packages. The following items must be paid attention to, and some even directly give specifications for shipping packaging.

1. Must be vacuum packed;

2. The number of boards per stack is limited according to the size is too small;

3. The weight of each box is limited;

4. Carton weight specifications and others;

5. Are there any special regulations for buffering before the board is placed inside the carton;

6. The tolerance rate specification after sealing;

7. Specification requirements for PE film and Air Bubble Sheet;

8. The specifications for the tightness of the laminated PE film and the width of the margin.

At present, the domestic vacuum skin packaging is similar, the main difference is only the effective working area and the degree of automation.

3. Vacuum Skin Packaging

Operating procedures

A. Preparation: Position the PE film, manually operate whether the mechanical actions are normal, set the PE film heating temperature, vacuum time, etc.

B. Stacking board: When the number of stacked boards is fixed, the height is also fixed. At this time, how to stack it must be considered to maximize the output and save the material. The following are several principles:
(A) The distance between the outermost plate and the edge must also be at least twice the plate thickness.
(B) The distance between each stack of boards depends on the specifications (thickness) and (standard 0.2m/m) of the PE film, using the principle of heating to soften and elongate, while sucking the vacuum, the coated board is glued to the bubble cloth paste. The spacing is generally at least twice the total thickness of each stack. If it is too large, material will be wasted; if it is too small, it will be more difficult to cut and the sticking part will fall off easily or it will not stick at all.
(C) If the PANEL size is not large, according to the above-mentioned packaging method, materials and manpower will be wasted. If the quantity is very large, it can also be molded into containers similar to soft board packaging, and then PE film shrink packaging. There is another way, but it must be agreed by the customer to leave no gaps between each stack of boards, but separate them with cardboard, and take the appropriate number of stacks. There are also hard paper or corrugated paper underneath.

C. Start: A. Press start, the heated PE film is led down by the pressure frame to cover the table. B. Then the bottom vacuum pump sucks in air and sticks to the circuit board, and sticks it with the bubble cloth. C. Raise the frame after the heater is removed to cool it down. D. After cutting off the PE film, open the chassis and cut each stack separately

D. Packing: If the customer specifies the packing method, it must be in accordance with the customer packing specification; if the customer does not specify, the factory packing specification must be established on the principle of protecting the board from external damage during the transportation process. Matters needing attention, As mentioned earlier, especially the packing of exported products must be paid special attention.

E. Other matters needing attention:

(A) Information that must be written outside the box, such as "oral wheat head", material number (P/N), version, period, quantity, important information, etc. And the words Made in Taiwan (if export).

(B) Attach relevant quality certificates, such as slices, weldability reports, test records, and various customer-required test reports, and place them in the manner specified by the customer. Packaging is not a question of the university. Doing it with your heart will save a lot of trouble that shouldn't happen.