PCB News - What are the secrets on the PCB board you don't know

What are the secrets on the PCB board you don't know

Today, the editor of Shenzhen PCB Circuit Board Factory will introduce the little knowledge related to PCB boards. Whether the different colors of the PCB circuit board affect its performance, whether there is a difference between gold plating and silver plating on the PCB board; the following will explain for everyone one by one. Whoever is colorful and noble, the color of the circuit board will be the same for everyone.

I believe that many DIY players will find that the PCB circuit board colors used in the various board products in the market are dazzling. The more common PCB board colors are green, black, blue, yellow, purple, red and brown. Some manufacturers have developed PCBs of different colors such as white and pink ingeniously.

In the traditional impression, black PCB seems to be positioned at the high end, while red, yellow, etc. are dedicated to the low end. Isn’t that true?

We know that the front and back sides of the PCB are copper layers. In the production of PCB boards, no matter whether the copper layer is made by additive or subtractive methods, it will finally get a smooth and unprotected surface. Although the chemical properties of copper are not as active as aluminum, iron, magnesium, etc., in the presence of water, pure copper is easily oxidized by contact with oxygen; because oxygen and water vapor exist in the air, the surface of pure copper is exposed to air. Oxidation reaction will occur soon. Because the thickness of the copper layer in the PCB circuit board is very thin, the oxidized copper will become a poor conductor of electricity, which will greatly damage the electrical performance of the entire PCB.

In order to prevent copper oxidation, to separate the soldered and non-soldered parts of the PCB during soldering, and to protect the surface of the PCB circuit board, design engineers invented a special coating. This kind of paint can be easily painted on the surface of the PCB board to form a protective layer with a certain thickness and block the contact between copper and air. This layer of coating is called a solder mask, and the material used is a solder mask.

Since it is called lacquer, it must have different colors. Yes, the original solder mask can be made colorless and transparent, but PCBs often need to be printed on the board for the convenience of maintenance and manufacturing. The transparent solder mask can only reveal the PCB background color, so the appearance is not good enough whether it is manufacturing, repairing or selling. Therefore, engineers added a variety of colors to the solder mask, and finally a black or red, blue PCB was formed. The black PCB is difficult to see the traces, which brings difficulties to maintenance.

From this point of view, the color of the PCB board has nothing to do with the quality of the PCB. The difference between black PCB and other color PCBs such as blue PCB and yellow PCB lies in the color of the solder mask applied at the end. If the PCB design and manufacturing process are exactly the same, the color will not have any effect on performance, nor will it have any effect on heat dissipation. Regarding the black PCB, its surface layer traces are almost completely covered, which causes great difficulties in later maintenance, so it is a color that is not convenient to manufacture and use. Therefore, in recent years, people have gradually reformed, abandoning the use of black solder mask, and instead use dark green, dark brown, dark blue and other solder masks for the purpose of facilitating manufacturing and maintenance.

Having said that, everyone has basically understood the problem of PCB color. Regarding the statement that "color represents high-end or low-end", it is because manufacturers prefer to use black PCBs to make high-end products, and red, blue, green, and yellow to make low-end products. The summary is: the product gives the color meaning, not the color gives the product meaning.
What are the benefits of using precious metals such as gold and silver on PCBs?

The color is clear, let's talk about the precious metals on the PCB! When some manufacturers promote their products, they will specifically mention that their products use special processes such as gold plating and silver plating. So what is the use of this process?

If components need to be soldered on the surface of the PCB circuit board, a part of the copper layer is required to be exposed for soldering. These exposed copper layers are called pads. The pads are generally rectangular or round with a small area. In the above, we know that the copper used in the PCB circuit board is very easy to be oxidized, so after the solder mask is painted, the only copper on the pad is exposed to the air. If the copper on the pad is oxidized, it will not only be difficult to solder, but also the resistivity will greatly increase, which will seriously affect the performance of the final product. Therefore, design engineers have come up with various methods to protect the pads. For example, it is plated with inert metal gold, or the surface is covered with a layer of silver through a chemical process, or a special chemical film is used to cover the copper layer to prevent contact between the pad and the air.

From this perspective, whether it is gold or silver, the purpose of the process itself is to prevent oxidation, protect the pad, and ensure the yield in the subsequent soldering process. However, the use of different metals will impose requirements on the storage time and storage conditions of the PCB used in the production plant. Therefore, the PCB board factory generally uses the vacuum plastic packaging machine to package the PCB after the PCB production is completed and before the customer is delivered to ensure that the PCB is not oxidized to the greatest extent. Before the final components are welded on the machine, the board card manufacturer has to check the oxidation degree of the PCB once to remove the oxidized PCB circuit board to ensure the yield. Finally, the boards that consumers get have undergone various tests. Even after long-term use, oxidation will almost only occur at the plug-in connection parts, and it will have no effect on the pads and soldered components.

Since the resistance of silver and gold is lower, after using special metals such as silver and gold, will the heat generation of PCB be reduced?

We know that the biggest factor affecting heat generation is electrical resistance. The resistance is related to the material of the conductor itself, the cross-sectional area and length of the conductor. According to Coating Online, the thickness of the metal material on the surface of the pad is even far less than 0.01 mm. If the pad is processed by the OST (organic protective film) method, there will be no excess thickness at all. The resistance exhibited by such a small thickness is almost equal to 0, even impossible to calculate, and of course it will not affect the heat generation.