PCB News - How to control the cost of circuit boards

How to control the cost of circuit boards

The main components of the circuit board cost are the cost of PCB circuit board raw materials, water and electricity costs, labor costs, scrap rate, and costs incurred in the production process. How to control the circuit board control requires a certain method, and it is not possible to directly use inferior raw materials to reduce the cost of the circuit board. This will outweigh the gains. The editor of the PCB electronics factory will share with you how to control the cost of the circuit board during the circuit board production process, and minimize the cost as much as possible.

1. Control of circuit board raw materials:

Using the same piece of raw material to make a circuit board, who can make the circuit board with the least raw materials, then we can judge whose cost is low, and we must control the cost of raw materials in the production process of the circuit board. Need to take a certain way to control, the most important point is to control the pass rate of circuit board production and the waste rate of employees in the circuit board production process. At present, many circuit board manufacturers have set up their own special PMC departments to control the excessive waste of raw materials for circuit board production, but this method cannot solve the problem at all. If there are not enough raw materials, how can employees produce circuits? In the end, the board must be sent to the workers. The fundamental solution is to train the employees. In the training, the employees should be proficient in the skills and methods of operation. Planning a set of rigorous management system and reasonable operation methods will reduce a lot of human errors.

2, the scrap rate of the control circuit board

The scrapping of circuit boards is a pity, because the cost of circuit boards is very high. Now with the continuous increase of the raw materials of circuit boards, the benefits of chaotic locations continue to decline. The reasonable rate has a low canvas, so for small and medium-sized enterprises, this is undoubtedly adding frost. To control the scrap rate of circuit boards, a complete system concept is required.

3. Water and electricity bill control

The cost of water and electricity is a considerable expense in the production process of circuit boards. It is very important to use water and electricity rationally, especially in the summer when the electricity is in peak season, when there is often insufficient electricity, which leads to abnormal production. Therefore, in normal times, it is necessary to make good habits of saving electricity. When the machinery is not used, it should be shut down in time. The etching pulls, drilling gongs and other related equipment in the factory, planned and reasonably planned electricity consumption will be available in the factory. To a great extent, the cost of the circuit board production process is saved.

4. Scrap rate of control circuit boards

Make relevant statistics on the non-conformance rate of the cost on a regular basis every month, and then tell our employees at the conference to tell them what it means to have a high scrap rate? What does the scrap rate mean? Set up certain reward and punishment measures based on relevant data statistics.